Grafton Green Collective — Save Energy, Carbon and Costs

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THE FIVE SERVICES

Energy monitoring

Power factor & voltage optimisation

Solar maintenance & management

Alternative energy & biomass

Training & skills bootcamps

TALK TO BRENDAN

Chorley, Lancashire · UK-wide

Mon–Fri, 9am–5pm

Save energy.

Save carbon.

Save costs!

Most sites are paying for energy they never use. Independent business energy monitoring and efficiency solutions for UK manufacturers — starting with the half-hourly data you already have.

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Five services.
One method underneath all of them.

Start with the data, act on what it shows. Nothing here is sold as a package. Some sites need three. Most start with one.

01

Energy monitoring

One platform for every meter, machine and legacy system on site — including the equipment that speaks a different protocol to everything else. The great unifier.

SubmeteringLoRaWANAuto carbon reporting
Explore energy monitoring →
02

Power factor correction & voltage optimisation

Guaranteed savings based on physics rather than behaviour change. Delivered with EnergyAce, who have never once failed to hit a predicted saving since 2002.

Guaranteed forecastPayback under 2 yrs
See the seven results →
03

Solar maintenance & management

Nobody installs a power station and then ignores it for twenty-five years. Except that is more or less what happens. Real performance data and a maintenance record an insurer will accept.

QR maintenance archiveFault alerting
Get your array assessed →
04

Alternative energy & biomass

Where heat is the load, electricity is the wrong answer. Biomass boilers where there is wood waste to feed them, and high-temperature thermal storage where there is generation to bank.

Wood waste feedstockThermal storage
Discuss your heat demand →
05

Training & skills bootcamps

Funded green industry, hydrogen and carbon capture bootcamps. Delegates leave with a written action plan for their own site, not a certificate.

Government fundedSupplier-led
Enquire about training →

Not sure which of these applies to you?

That is what the assessment is for. Send your half-hourly data and we will tell you which of the five is worth your attention, in what order, and roughly what each is worth.

Get your free assessment →

Measurement is control

One site we assessed was using 58% of its energy outside working hours. Nobody was in the building. The ovens stayed on because switching them off had never been anyone’s decision to make.

Half-hourly consumption · one site, 24 hours

The overnight baseload that never goes to zero

ConsumptionBaseload
00:0006:0012:0018:0024:00

58%

of total energy used outside working hours, with nobody in the building

60kW

solar array found switched off — roughly twenty kettles running continuously

2 systems

heating and air conditioning, running against each other around the clock

The moment that number existed, it stopped being a habit and became a decision. Measure it, quantify it in pounds, and the conversation with your stakeholders changes on its own.

You are asked to cut energy, carbon and cost. Usually all three, at once.

And you are asked to do it without touching production. That is the bind. The savings are real, but the risk of a shutdown, a failed install or a supplier who does not understand your process is not worth the business case.

So energy gets treated as a fixed overhead, because exploring it feels more dangerous than paying it. Meanwhile the money is sitting there in plain sight.

A few of the things we find most often. None of them are unusual, and none of them were anyone’s fault.

Voltage running high

Did you know that UK devices can safely run on 220V because European standardisation grouped the UK’s 240V and Europe’s 220V into a single, flexible power grid range? So when 252V arrives at your site, the extra volts your equipment never needed leave as heat — and you pay for every one of them.

252 V measured on site

Plant left running overnight

Not carelessness. Nobody had ever put a number on what switching it off was worth.

58% used out of hours

Equipment fighting itself

Heating and air conditioning running against each other, continuously, in a plant room nobody visits.

Running 24 / 7

Leaky pneumatic systems

Compressed air escaping through worn fittings and split hoses. The compressor simply works harder to hold pressure, and nobody hears it over the line.

Leaks never clock off

Heaters running while doors are open

Space heating fighting an open loading bay door for the whole shift. The heat leaves as quickly as you buy it.

Paid for, then lost

87%

Pump speed is the cheapest lever there is

Reducing a pump speed by 50% delivers an 87% energy saving, while the pool is still monitored for water quality.

50% slower · 87% less energy

These are a handful of examples — there are many more. Your half-hourly data usually points straight at whichever of them is costing you most.

£72,728saved a year. Seven sites. Verified.

Results from voltage optimisation and power factor correction projects delivered with our partner EnergyAce. The five largest below, shown by segment. All figures trace to the EnergyAce source documents.

SegmentSaved a yearCO₂ reducedROI
Large education & heritage estate
£25,417
21.32 t1.32 yrs
Mid-sized commercial printer
£17,131
8.01 t1.29 yrs
Large building products manufacturer
£11,450
10.69 t1.99 yrs
Mid-sized secondary school estate
£6,114
3.66 t3.12 yrs
Independent regional brewery
£5,669
TBC1.93 yrs
7
sites in total
79 t
of CO₂ a year
<2 yrs
typical payback

Delivered with EnergyAce, specialists in voltage optimisation and power factor correction since 2002.

Three steps, and only one of them is yours.

01

Send us your half-hourly data

You can pull it from your supplier’s portal in a few minutes. Upload it through the secure form and that is your part done.

02

We tell you what it is costing you

A clear assessment of where the money is going and which of it is recoverable, ranked by return. No charge, no obligation. Around ten working days.

03

You decide what to act on

Some sites start with a £500 fix. Some start with monitoring across every meter. It is your call, and it stays your call.

Brendan, on site — portrait in PPE, 4:5

Combining solutions to deliver real results, not just selling you a product in a box

Grafton Green brings together specialist suppliers, each best in their field, and puts an engineer between you and them who can tell which one your site actually needs.

That engineer is Brendan. A trained Mechatronic Engineer, with over 10 years experience in control and automation, followed by hydrogen and carbon capture consulting with Emerson. He has stood in enough plant rooms to know the difference between a saving on a spreadsheet and a saving you can bank.

Independence is the product

Recommendations backed up by data and expertise.

Production comes first

Every solution goes in around your operation, with ease of implementation with existing systems being a key consideration.

The first fix should be cheap

Lowest cost, highest return, first. It funds the next step.

Chorley Dragons’ Den winner

Backed with business support funding from the council.

Talk to us about accessing Digital Grant funding for up to 50% of remote monitoring costs

Most manufacturers we speak to are entitled to digital adoption funding and have never applied. We will tell you if you qualify — whether or not you go on to work with us.

Ten minutes of your time. A number you can take to your board.

The assessment is free and there is no obligation attached to it. If it shows you are already running efficiently, that is what it will say.

You will hear from Brendan and nobody else. No panel of suppliers, no chain of follow-up calls, no third parties.

What we need from you

Half-hourly electricity data

Twelve months is ideal, three is enough. It takes a few minutes to export from your supplier’s portal.

Gas data, if you have it

Optional, but it widens what we can find — especially on heat-intensive processes.

Nothing leaves us

Encrypted in transit, stored securely outside the public web root, never shared with third parties.